Custom Functional Gear Development & OEM Manufacturing
Work with ChaoYue Sports to adapt existing products or develop functional gear around your target use case, materials, structure, branding and packaging requirements — from sampling through production.
What We Can Customize
Start from an existing product platform or discuss a more specific OEM/ODM project. Customization options depend on product structure, order quantity and project requirements.
Materials & Components
Select or adapt materials and components such as neoprene, Lycra, breathable fabrics, foam structures, straps, buckles, zippers and functional modules according to the product.
Branding & Colorways
Add logos, custom colorways and suitable brand applications such as heat transfer, embroidery, screen printing or woven labels based on the product and material.
Structure & Fit
Adapt product structure, fit, strap routing, panel layout, component placement and selected dimensions to better match the intended use case.
Packaging & Documentation
Standard or customized packaging can include individual bags, color boxes, labels, inserts and other retail presentation requirements where suitable.
How a Custom Project Works
The exact workflow varies by product, but most OEM/ODM projects move through requirements, sampling, specification confirmation and production planning.
OEM Case Study: 3mm Front-Zip Surf Suit
This project used sample development to confirm material selection, front-zip construction and brand application before moving toward larger production.
- Neoprene Material OptionsMaterial selection can include CR, SCR or SBR neoprene options with suitable fabric laminations according to target flexibility, feel, budget and use requirements.
- Front-Zip Component SelectionThe sample incorporated a front-entry zipper configuration with component choices evaluated around operation, placement and intended water-sport use.
- Custom Graphics & BrandingPrinted graphics and logo applications were integrated into the sample so appearance, placement and stretch behavior could be reviewed before production.
Custom Liquid-Cooling Vest — Korean Market Specification
A customer-specific liquid-cooling vest project that adapted tubing layout, rear pump placement, front adjustment hardware and outer-shell construction around the requested product structure.
Client Confidentiality for Custom Projects
Customer-specific drawings, specifications and project materials are handled confidentially. NDA arrangements can be discussed when required for a project.
Selected Product Platforms
Existing product structures can provide a practical starting point for branding, material changes, fit adjustments or further OEM development.
Knee & Joint Support
A support-product platform that can be adapted through material, padding, fit, branding and packaging options.
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Posture Support
Adjustable support construction that can be adapted through strap layout, materials, sizing, branding and packaging.
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Cooling & Outdoor Gear
Cooling and outdoor product structures that can be adapted around components, materials, hardware, branding and intended use.
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Functional Gear Manufacturing in Dongguan
Our Dongguan production workshop supports material preparation, cutting, sewing, assembly and product inspection for support gear and other functional products.
The exact production and quality-control steps vary by product. Depending on the project, checks can cover materials, construction, fit, functional components and final packaging before shipment.
We work with materials and components including neoprene, Lycra, breathable fabrics, foam padding, straps, buckles, zippers and selected cooling-system components according to product requirements.
Product-Specific Quality Control
Quality-control steps are matched to the product rather than presented as one identical process for every item. For products with functional components, additional checks can be added where required before packing and shipment.
Materials, Inventory & Shipping
Common materials and components are prepared according to production needs, while finished goods are organized for packing and shipment. Air, sea and door-to-door shipping options can be discussed according to order size, destination and project requirements.
Start Your Custom OEM / ODM Project
Share your target product, reference sample, tech pack or customization requirements. We can review materials, structure, branding, sampling and production options for your project.
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